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The Briandcas Packaging Knowledge Centre

Understand the structure.
Choose the format.
Prepare the artwork.

A practical, illustrated guide to packaging formats, materials, construction and print preparation. Learn how common packs are built, where they are used, what their trade-offs can be, and what to confirm before a design goes into production.

Showing all guides.

See the pack before the diagram

Packaging formats, made easier to recognise

Start with these photorealistic Briandcas concept mock-ups to understand the overall shape and shelf appearance. Then open the technical guide to explore gussets, seals, panels, closures and material construction in detail.

Briandcas concept mock-up of a resealable stand-up pouch with a bottom gusset

Stand-up pouch

A broad front face and expandable base help the filled pouch stand on shelf.

See structure ↗
Briandcas concept mock-up of a box-shaped flat-bottom flexible pouch

Flat-bottom pouch

A box-like base and side panels create a more structured presentation.

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Briandcas concept mock-up of a sealed single-portion sachet

Sachet / flat pouch

A compact format for controlled portions, samples and single-use packs.

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Briandcas concept mock-up of a horizontal flow-wrap flexible pack

Flow-wrap pack

A pillow-shaped pack formed from a continuous web and sealed at the ends.

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Briandcas concept mock-up of an upright side-gusset flexible bag

Side-gusset bag

Folded side panels expand to provide capacity for selected dry products.

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Briandcas concept mock-up of a flexible pouch with a pouring spout and cap

Spouted pouch

A flexible body with a fitment for controlled dispensing of suitable products.

See structure ↗

Important: These are concept mock-ups to make format recognition easier, not photos of production-approved Briandcas products. Real pouch dimensions, materials, closures, barrier properties and artwork zones vary by converter and product specification.

Explore the guide library

Start with a format, compare materials, or learn how packaging artwork moves from design to production. These diagrams are original explanatory illustrations—not production-ready dielines.

BRAND PANELillustrativeTop seal / closureFormed base gussetFront panel
Flexible Packaging

Stand-Up Pouches

A stand-up pouch uses a formed bottom gusset that opens into a base, helping the filled pack stand upright on a shelf.

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FRONT PANELSide gussetFlat base
Flexible Packaging

Flat-Bottom & Box Pouches

A flat-bottom pouch combines a broad base with side and back folds to create a box-like profile and a relatively stable shelf presentation.

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SACHETfront artworkTop sealSide sealBottom seal
Flexible Packaging

Sachets & Three-Side-Seal Pouches

A three-side-seal pouch is formed by sealing three edges around a flat web or two film panels, leaving one edge available for filling before final sealing.

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FLOW WRAPrepeating artworkEnd sealRepeat direction
Flexible Packaging

Pillow Packs & Flow Wrap

Pillow packs are formed from a continuous film web with a longitudinal fin or lap seal and end seals. Flow wrap is a common high-speed format for individual products.

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FRONTExpandable foldSide gusset
Flexible Packaging

Side-Gusset Pouches

Side-gusset pouches have expandable folds at the left and right sides, allowing the pack to gain volume while maintaining a familiar bag profile.

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POUCHillustrativeCap / fitmentFlexible body
Flexible Packaging

Spouted Pouches

A spouted pouch is a flexible pack fitted with a rigid or semi-rigid fitment for controlled pouring or dispensing.

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MAIZE FLOURPACK ARTWORKClosure / seamPrint areaBottom construction
Paper Packaging

Maize Flour Bags & Sacks

Maize flour packaging can range from small retail bags to larger multiwall sacks. The best structure depends on pack weight, filling method, distribution and moisture exposure.

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MAIZE FLOURPACK ARTWORKClosure / seamPrint areaBottom construction
Paper Packaging

Kraft Paper & Multiwall Sacks

Multiwall sacks use multiple paper plies, sometimes with an added barrier layer or liner, to balance strength, filling performance and product protection.

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PRINTpanelFold / creaseMain panel
Paper Packaging

Folding Cartons & Paperboard Packs

Folding cartons are cut and creased from paperboard blanks, then folded and glued into a three-dimensional pack.

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Example laminate — layer roles vary by specificationOuter print / appearance layerStructural / strength layerOptional barrier layerProduct-contact / sealant layerPrintSupportBarrierSealSchematic only: actual layer order, materials and thickness are supplier-specific.
Materials & Construction

Packaging Materials & Barrier Layers

Packaging performance comes from the complete structure and how it is converted, sealed, filled, stored and distributed—not from one material name alone.

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Artwork and dieline are different layersARTWORKlayerCut / creaseSafe areaBleedUse the current converter-approved dieline, not a guessed template.
Artwork & Prepress

Packaging Artwork & Prepress

Packaging artwork translates the approved design into a production file that matches the converter’s dieline, printing process and finishing requirements.

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Choose the format around product and processPOUCHFlexibleSACKPaper / wovenCARTONPaperboardIllustrative families only — performance depends on full specification and testing.
Packaging Selector

Choose Packaging by Product

Packaging selection starts with the product, the filling process and the journey to the customer—not simply the shape of a reference pack.

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Print repeatROLL STOCKWeb width · repeat · unwind · registration
Production Systems

Roll Stock & Form-Fill-Seal

Understand web width, repeat length, unwind direction, registration marks and sealant-side requirements for automated packing.

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STRUCTUREDBAGCorner seals and base folds depend on supplier construction.
Flexible Packaging

Quad-Seal & Box-Bottom Bags

Explore corner seals, gussets, base geometry and how a structured filled pack differs from simpler pouch formats.

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VACUUM / RETORTSpecialist structure and process validation
Special Applications

Vacuum & Retort Pouches

Learn why these are distinct applications and why processing conditions, product compatibility and seals need specialist validation.

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PAPER BAGSLEEVEPaper grade · folds · seams · coatings
Paper Packaging

Paper Bags, Wraps & Sleeves

Compare carrying, wrapping and presentation formats, with notes on paper grades, seams, folds and functional coatings.

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CORRUGATED BOARDOuter liner · fluted medium · inner liner
Transport Packaging

Corrugated Shipping Cartons

Understand linerboards, fluting, box styles, pack-out planning and the relationship between carton design and distribution performance.

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Technical note: structures shown here are common examples only. Actual performance depends on the complete material specification, thickness, conversion process, seals, product compatibility and testing. Confirm requirements with your packaging converter and relevant regulatory specialists.

A practical starting point

Find a packaging direction

Answer four short questions to get a beginner-friendly shortlist of guides. You do not need to know packaging terminology yet. The result is a starting point for discussion—not a certified material recommendation.

Your answers stay in this page. They are not submitted or saved.

Your starting point

Begin with what the pack needs to do

Choose the closest answers and we will suggest relevant guides, plus the key questions to confirm with a converter.

At a glance

Compare common packaging families

This high-level comparison helps frame a conversation. Final selection depends on the specific product, pack size, filling line, distribution conditions and supplier validation.

Format familyCommon strengthsQuestions to resolve earlyRead next
Stand-up pouchBroad display panel, lightweight pack, optional reclosureBase stability, barrier target, zipper and filling methodStand-up pouches ↗
Sachet / three-side sealCompact portion packs, simple form, high-volume potentialRepeat length, seal integrity, opening and small-text legibilitySachets ↗
Flow wrapIndividual wrapping and continuous high-speed packingWeb width, fin seal, end seals, registration and cut pitchFlow wrap ↗
Paper / multiwall sackLoad-carrying configurations and broad print panelsMoisture exposure, ply structure, closure, stacking and filling linePaper sacks ↗
Folding cartonRetail presentation, organisation and a defined three-dimensional formBoard grade, grain direction, product fit, crease and glue zonesFolding cartons ↗
Spouted pouchControlled dispensing for suitable liquids, gels and pastesProduct compatibility, fitment, leakage and filling sequenceSpouted pouches ↗

This comparison is educational, not a price list, material specification or performance guarantee. Ask suppliers to support recommendations with the relevant technical data and validation.

A better starting point

Turn your idea into a useful packaging brief

Answer a few practical questions about your product, pack format, filling process and design needs. Generate a draft you can copy or download before speaking with Briandcas or your packaging converter.

Build your packaging brief ↗

How to use these guides

Packaging choices are easier to discuss when the product, process and required protection are understood before artwork begins.

01 / UNDERSTAND

Identify the product, fill weight, storage conditions, distribution journey and how the customer will use the pack.

02 / COMPARE

Compare the shape, closure, material roles, print surface and practical limitations of each format.

03 / SPECIFY

Get the supplier-approved construction and dieline, then prepare artwork to the actual production requirements.

Planning a packaging project?

Share your product, target pack size, filling method and any supplier specification. Briandcas can help you scope the design and artwork-preparation requirements.

Start a packaging brief ↗
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